Description

USA Lab 6" Falling Film Evaporator Turnkey System | C1D1 Pumps

Engineered for high-throughput efficiency, the USA Lab 6" Falling Film Evaporator streamlines ethanol solvent recovery with rapid evaporation and minimal thermal degradation. Purpose-built for botanical extraction, pharmaceutical refinement, and chemical processing, it ensures clean, repeatable results at scale.

By reducing system vapor pressure and metering the injection valve, operators can set precise heat-exchanger temperatures to efficiently evaporate ethanol from crude oil. The thin-film design maintains a continuous, uniform film down the heating surfaces to maximize heat transfer and protect valuable compounds.

This turnkey package now includes both C1D1-certified pumps: a 60 L/hr crude oil pump and a 75–100 L/hr solvent recovery pump for leak-free, continuous operation. VFD control enables optimized feed rates for consistent performance across 24/7 duty cycles.

Unit is designed for ethanol. Please contact sales for uses with other solvents.
Verify local C1D1/electrical compliance before commissioning.

6" Falling Film Column C1D1 Crude & Solvent Pumps VFD-Controlled Feed 24/7 Duty Rated

High-efficiency thin film: Uniform film across heated surfaces accelerates ethanol removal while preserving quality.

C1D1 pump package: 60 L/hr crude feed & 75–100 L/hr solvent recovery for continuous, leak-free operation.

Operator control: VFD feed control, metered injection, and precise exchanger setpoints for consistent throughput.

Why buy from USA Lab

Expert Support
Engineers & technicians on staff.

Quality First
Tested and trusted products.

Fast Fulfillment
Nationwide 1-2 day shipping.

Warranty & Parts
US-based service & spares.

Resources & Downloads

User Manual / SOP P&ID / Flow Diagram Fluid Jacket Connections

Why this 6" falling film evaporator?

Optimized ethanol recovery — rapidly evaporates ethanol diluted in crude oil under controlled vacuum.
Included C1D1 pumps — 60 L/hr crude feed and 75–100 L/hr solvent recovery for seamless integration.
Process flexibility — tune temperature and injection rates for feed characteristics and target viscosity.
24/7 reliability — jacketed design, corrosion-resistant vacuum path, and VFD flow control.
Scalable & supported — turnkey utilities pairing and USA Lab technical expertise.

Talk to an expert

Get sizing help, pump selection, and heater/chiller pairing for your target throughput.

Call 734-855-4890

Technical Specifications

Model	USA Lab 6" Falling Film Evaporator (Turnkey)
Evaporator Body	6" jacketed falling film column; vacuum-assisted thin-film operation
Included Pumps	C1D1 Crude Pump 60 L/hr; C1D1 Solvent Recovery Pump 75–100 L/hr
Control	VFD feed rate; metered injection; precise heat-exchanger setpoints
Duty Rating	Continuous 24/7 operation
Typical Applications	Botanical extraction, pharma refinement, chemical processing, solvent recycling
Notes	Fluid Jacket Adapters not included; verify site electrical and C1D1 compliance

Solvent		Unit Type	6" FFE
Ethanol		Throughput (LPH)	40	48	60	85
Heater	CRH-30L	Throughput (GPH)	10.5	12.6	15.8	22.4
Chiller	CS100	Solvent Evaporation Efficiency	98%	95%	90%	85%

Featured Equipment
USA Lab Crude Oil Pump - 60L/HR - C1D1 Certified	Transfers viscous crude oil seamlessly into the system.
USA Lab Solvent Recovery Pump - 75L-100L/HR - C1D1 Certified	Recovers evaporated solvents under vacuum with continuous operation.
USA Lab UL Listed 21CFM UVP-21 Corrosion Resistant 2-Stage Vacuum Pump	Corrosion-resistant design supports stable evaporation.
Huber CS100 Chiller	Matched process chiller for condenser loads.
USA Lab CRH Closed Loop Heaters - 300°C - 6kw, 9kw, 18kw ,27kw & 36kw	Turnkey pairing commonly uses CRH-200L or 27kw Heaters

FFE-6" Options — Items	Standalone	Pump Integration	Turnkey
6" falling Film Evaporator	X	X	X
Crude Pump		X	X
Solvent Pump		X	X
Vacuum Pump		X	X
Huber CS100			X
CRH-200L Heater			X

Popular Industries & Use Cases

Botanical Extraction Pharmaceutical Chemical Sciences Academic & Research

Business Solutions & Procurement

Programs & Terms

Exclusive options for businesses and academics.

Apply for Net Terms Academic Discount

Documentation & Compliance

Keep purchasing streamlined and compliant.

Request a Quote Tax Exemption

Custom Solutions

Tailored tanks, skids, and integration help.

Custom Request Consulting

Talk to Sales

We’ll help spec the right system for your throughput.

Call 734-855-4890 Email Sales/Support

FAQ

How does a falling film evaporator improve recovery?

A thin, gravity-driven film flows down heated tubes, boosting heat transfer for faster solvent removal with less thermal stress and cleaner concentrates.

What pumps are included in this turnkey system?

The package includes a C1D1 crude oil pump (60 L/hr) and a C1D1 solvent recovery pump (75–100 L/hr) designed for leak-free continuous duty.

Is the 6" FFE suitable for 24/7 operation?

Yes. The jacketed body, corrosion-resistant vacuum components, and VFD feed control support continuous 24/7 duty.

Do I need any additional adapters or utilities?

Fluid Jacket Adapters are not included. Ensure appropriate electrical service, heater/chiller capacity, and ventilation for your facility.

Important Shipping Notice!

DISCLAIMER:

All items are carefully packaged to ensure safe delivery. In the rare event that your item arrives damaged, please notify us within 3 days of receipt. We will promptly provide a replacement or issue a refund.

Please note that any damage occurring after delivery is not covered under warranty. We appreciate your understanding and your trust in our products.