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USA Lab 6" Dual Sided Falling Film Evaporator -150L/hr - HYDRA
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Description
USA Lab 6" Falling Film Evaporator - 60L/hr
The USA Lab 6" Falling Film Evaporator is a turnkey-capable system engineered for efficient ethanol solvent recovery with a thin-film evaporation design. The 6" falling film column provides a continuous, uniform film across heated surfaces to support efficient heat transfer and controlled evaporation.
Designed for ethanol applications, the system uses controlled vacuum, metered injection, and VFD feed control to help operators establish consistent processing conditions. The system is suited for botanical extraction, pharmaceutical refinement, chemical processing, and solvent recycling workflows.
The turnkey configuration includes a C1D1-certified 60 L/hr crude oil pump and a C1D1-certified 75–100 L/hr solvent recovery pump for continuous operation. Pump integration and turnkey configurations are available to support different system requirements.
6" Falling Film Column 60 L/hr Crude Pump 75–100 L/hr Solvent Recovery VFD-Controlled Feed
Thin-Film Evaporation: Maintains a continuous, uniform film across heated surfaces for efficient heat transfer and controlled ethanol removal.
C1D1 Pump Package: Includes a 60 L/hr crude feed pump and 75–100 L/hr solvent recovery pump in the turnkey configuration.
Operator Control: VFD feed control, metered injection, and heat-exchanger setpoints support consistent operating conditions.
Why buy from USA Lab
Expert Support
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Engineers & technicians on staff.
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Tested and trusted products.
Tested and trusted products.
Fast Fulfillment
Nationwide 1-2 day shipping.
Nationwide 1-2 day shipping.
Warranty & Parts
US-based service & spares.
US-based service & spares.
Why this 6" Falling Film Evaporator?
- Efficient thin-film operation — the falling film design promotes a continuous, uniform film across heated surfaces to support effective heat transfer.
- Controlled ethanol recovery — vacuum operation, metered injection, and controlled heat-exchanger temperatures support consistent solvent evaporation.
- Integrated C1D1 pumps — the turnkey package includes dedicated crude feed and solvent recovery pumps for continuous system operation.
- VFD feed control — adjustable feed control helps operators optimize system throughput and maintain consistent processing conditions.
- Multiple configurations — available as Standalone, Pump Integration, or Turnkey to match different equipment requirements.
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Technical Specifications
| Specification | Details |
|---|---|
| Product Name | USA Lab 6" Falling Film Evaporator - 60L/hr |
| Product Type | Falling Film Evaporator System |
| Evaporator Type | 6" Falling Film Evaporator |
| Evaporator Body | 6" Jacketed Falling Film Column |
| Operating Principle | Vacuum-Assisted Thin-Film Evaporation |
| Primary Solvent | Ethanol |
| Crude Feed Pump | C1D1 Certified, 60 L/hr |
| Solvent Recovery Pump | C1D1 Certified, 75–100 L/hr |
| Feed Control | VFD-Controlled Feed Rate |
| Injection Control | Metered Injection |
| Heat Control | Precise Heat-Exchanger Setpoints |
| Duty Rating | Continuous 24/7 Operation |
| Configuration Options | Standalone, Pump Integration, Turnkey |
| Typical Applications | Botanical Extraction, Pharmaceutical Refinement, Chemical Processing |
| System Throughput Options | 40, 48, 60, and 85 L/hr |
| Equivalent Throughput | 10.5, 12.6, 15.8, and 22.4 GPH |
| Solvent Evaporation Efficiency | Up to 98% depending on operating throughput |
| Recommended Chiller | Huber CS100 |
| Recommended Heater | CRH-30L |
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We’ll help spec the right system for your throughput and facility requirements.
FAQ
What is the capacity of the USA Lab 6" Falling Film Evaporator?
The USA Lab 6" Falling Film Evaporator system is offered with throughput options of 40, 48, 60, and 85 L/hr, with the product configured around a 6" falling film column.
What pumps are included with the turnkey USA Lab 6" Falling Film Evaporator?
The turnkey configuration includes a C1D1-certified 60 L/hr crude oil pump and a C1D1-certified 75–100 L/hr solvent recovery pump.
What solvent is the USA Lab 6" Falling Film Evaporator designed for?
The USA Lab 6" Falling Film Evaporator is designed for ethanol applications. Please contact USA Lab sales before using the system with other solvents and verify applicable local C1D1 and electrical requirements before commissioning.
What configuration options are available for the USA Lab 6" Falling Film Evaporator?
The USA Lab 6" Falling Film Evaporator is available in Standalone, Pump Integration, and Turnkey configurations, allowing the system package to be matched to different equipment and integration requirements.
Important Shipping Notice!
DISCLAIMER:
All items are carefully packaged to ensure safe delivery. In the rare event that your item arrives damaged, please notify us within 3 days of receipt. We will promptly provide a replacement or issue a refund.
Please note that any damage occurring after delivery is not covered under warranty. We appreciate your understanding and your trust in our products.
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