-
-
-
USA Lab 5L Vacuum Filter
USA LabVACFILTER5L$949.99Our lab vacuum filter is made of GG-17 high borosilicate glass and high quality SS304. Each filtration unit comes with a durable SS304 me -
5L Bump Trap for USA Lab 5L RE-1005 Rotary Evaporator
USA LabRE1005BT$169.99Our 5L Rotary Evaporator Bump Trap fits our 5L RE-1005 Rotary Evaporator Systems. The condenser is constructed with thick walled GG-17 Glass for maximum durability and heat resistance. -
5L Main Condenser for USA Lab 5L RE-501 Rotary Evaporator
USA LabRE501MC$339.00Our 5L Main Condenser fits our 5L RE-501 Rotary Evaporator Systems. The rotovap condenser is constructed with thick walled GG-17 glass for maximum durability and heat resistance.
Description
USA Lab Spray Dryer 5L | USA Lab
The USA Lab 5L Spray Dryer is a high-capacity instrument engineered to convert aqueous solutions and suspensions directly into uniform micro-powders. By eliminating the need for filtering, concentrating, or crushing materials before drying, it streamlines workflows and delivers consistent results at scale.
Spray drying is achieved by dissolving, emulsifying, or dispersing the core substance in a carrier solution, then atomizing it into fine droplets. These are rapidly dried in a heated air stream, producing solid particles that are separated and collected through a cyclone system. Equipped with a pneumatic atomization spray system and 0.7 mm nozzle, the 5L ensures fine particle formation and reliable performance batch after batch.
While smaller spray dryers are designed for laboratories and pilot projects, the 5L model is specifically built for industrial and larger-scale applications. With an evaporation capacity of 5000 ml/h, a 10 kW heating system, and a robust 450 kg stainless steel and borosilicate glass construction, it is capable of handling demanding production runs in pharmaceuticals, food and beverage, dairy, pigments, chemicals, and biotechnology.
The system is reinforced with 316L stainless steel contact components, PTFE seals, and durable glassware for long-term chemical resistance. Its Siemens PLC control system and 7-inch touchscreen interface provide intuitive operation, precise parameter control, and automated nozzle cleaning for maximum uptime.
Fast Drying Smart Control Automatic Nozzle Cleaning Uniform Micro-Powders
Rapid Drying: Average drying time of just 1–1.5 seconds for efficient processing.
Temperature Control: Adjustable inlet (30–250°C) and outlet (30–120°C) temperatures with ±1°C accuracy.
Broad Applicability: Handles emulsions, suspensions, and aqueous solutions with ease.
Why buy from USA Lab
Expert Support
Engineers & technicians on staff.
Engineers & technicians on staff.
Quality First
Tested and trusted products.
Tested and trusted products.
Fast Fulfillment
Nationwide 1-2 shipping.
Nationwide 1-2 shipping.
Warranty & Parts
US-based service & spares.
US-based service & spares.
Resources & Downloads
Why Choose the 5L Spray Dryer?
-
High-Capacity Performance – With an evaporation capacity of 5000 ml/h, the 5L unit doubles the throughput of a 3L system, making it ideal for labs and pilot production that need to process larger sample volumes efficiently.
-
Powerful Heating System – A 10.0 kW heating capacity ensures rapid temperature stability across inlet and outlet streams (30–250°C / 30–120°C), delivering consistent drying results.
-
Industrial-Grade Airflow & Compression – Equipped with a 3 kW compressor supporting up to 10 m³/h airflow, paired with a 0.7 mm pneumatic atomization nozzle for uniform particle size.
-
Robust Construction – Built with 316L stainless steel, borosilicate glass, and PTFE seals, plus a heavy-duty 450 kg (900 lb) frame for long-term durability
Talk to an expert
Get sizing help, SOP guidance, and integration tips for your line.
Technical Specifications
| Model | USA-SD-MINI |
|---|---|
| Power consumption | 10KW | 16.4A | NEMA 6-20 plug |
| Voltage | 220V 60HZ | Converted from 380V |
| Evaporation capacity | 5000ml/h @ 70% Yield Maximum |
| Dry air flow | 100m3/h |
| Fan power | 220V @ 400W | Variable Flow |
| Inlet air temperature | 30-250℃ ±1℃ |
| Outlet temperature | 30-120℃ ±1℃ |
| Heating capacity | 10.0KW |
| Heating control | PT-100 Sensor | PID | ±1℃ |
| Air compressor | 3KW | MAX 10m3/H | 29 - 116 psi |
| Spray system | Pneumatic Atomization | 0.7mm Diameter |
| Average drying time | 1.0-1.5s |
| Automatic unblocking function | Automatic nozzle clearing with adjustable frequency |
| Control System | Siemens S7-200smartPLC w/ 7 inch touch screen |
| Glass components | 3.3 Borosilicate glass |
| Nozzle/heater/cyclone separator | 316L stainless steel |
| Seals | PTFE |
| Product feed pipe | Silicone Rubber |
| Exhaust pipe | Polyurethane |
| Dimensions | 73" x 47.2 x 82.6" (in) | 1850×1200×2100 (mm) |
| Weight | 450KG | 900lbs |
| Manual | |
| Air Compressor | Not Included |
Popular Industries & Use Cases
Business Solutions & Procurement
Programs & Terms
Exclusive options for businesses and academics.
Documentation & Compliance
Keep purchasing streamlined and compliant.
Custom Solutions
Tailored tanks, skids, and integration help.
Talk to Sales
We’ll help spec the right system for your throughput.
FAQ
Can this spray dryer handle organic solvents?
No — this unit is designed for aqueous solutions and suspensions only. For organic solvents, an inert loop spray dryer is required to ensure safe, explosion-proof operation
What makes the 5L Spray Dryer different from the Mini and 3L versions?
The 5L is built for industrial and larger-scale applications, offering an evaporation capacity of 5000 ml/h, a 10 kW heating system, and a heavy-duty 450 kg construction. In contrast, the Mini (2000 ml/h) and 3L (3000 ml/h) models are better suited for labs, R&D, and small-scale production
What types of industries typically use the 5L model?
The 5L is ideal for pharmaceuticals, food and beverage, dairy, pigments, chemicals, and biotech industries where higher throughput and longer runtimes are required. Smaller models are generally used for research trials, pilot studies, or academic labs.
Is the 5L still user-friendly despite its larger scale?
Yes. The 5L uses the same Siemens PLC system and 7-inch touchscreen as the smaller models, offering intuitive operation, programmable settings, and automated nozzle cleaning. It simply provides greater capacity and power for facilities that need higher-volume production.
Important Shipping Notice!
DISCLAIMER:
All items are carefully packaged to ensure safe delivery. In the rare event that your item arrives damaged, please notify us within 3 days of receipt. We will promptly provide a replacement or issue a refund.
Please note that any damage occurring after delivery is not covered under warranty. We appreciate your understanding and your trust in our products.
×
Email Sales & Support
We usually reply same business day.
×
Technical Support
Share details and our techs will follow up.
×
Request a Quote
Tell us what you need and we’ll respond quickly.
