Description
USA Lab Spray Dryer Mini | USA Lab
The USA Lab Spray Dryer is a versatile instrument designed to convert aqueous solutions and suspensions directly into uniform micro-powders. By eliminating the need for filtering, concentrating, or crushing materials before drying, it streamlines laboratory workflows and increases efficiency.
Spray drying is achieved by dissolving, emulsifying, or dispersing the core substance in a carrier solution, then atomizing it into fine droplets. These are rapidly dried in a heated air stream, producing solid particles that are separated and collected with a cyclone system. With a pneumatic atomization spray system, this unit ensures fine particle formation and reliable performance.
Ideal for research and small-scale production, the spray dryer is widely used in pharmaceuticals, food and beverages, dairy, dyes, pigments, and chemical applications where precise particle size and uniformity are critical. The system is built with 316L stainless steel contact components, borosilicate glass, and PTFE seals for durability and chemical resistance, while its Siemens PLC control system and 7-inch touchscreen make operation simple and intuitive.
Fast Drying Smart Control Automatic Nozzle Cleaning Uniform Micro-Powders
Rapid Drying: Average drying time of just 1–1.5 seconds for efficient processing.
Temperature Control: Adjustable inlet (30–250°C) and outlet (30–120°C) temperatures with ±1°C accuracy.
Broad Applicability: Handles emulsions, suspensions, and aqueous solutions with ease.
Why buy from USA Lab
Expert Support
Engineers & technicians on staff.
Engineers & technicians on staff.
Quality First
Tested and trusted products.
Tested and trusted products.
Fast Fulfillment
Nationwide 1-2 shipping.
Nationwide 1-2 shipping.
Warranty & Parts
US-based service & spares.
US-based service & spares.
Why this Spray Dryer?
- Efficient Drying Process – Converts aqueous solutions and suspensions directly into fine, uniform powders in as little as 1–1.5 seconds.
- Versatile Applications – Ideal for pharmaceuticals, food, beverages, dairy, dyes, and chemical industries requiring precise particle size and consistency.
- Smart Operation – Siemens PLC with a 7-inch touchscreen, precise PID temperature control, and programmable settings for repeatable results.
- Reliable Design – Built with 316L stainless steel, borosilicate glass, and PTFE seals, ensuring durability, chemical resistance, and long-term use.
- Low-Maintenance Performance – Equipped with an automatic nozzle cleaning system to prevent clogs and maintain continuous operation.
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Technical Specifications
| Model | USA-SD-MINI |
|---|---|
| Power consumption | 3.6KW | 16.4A | NEMA 6-20 plug |
| Voltage | 220V 60HZ |
| Evaporation capacity | 2000ml/h @ 70% Yield Maximum |
| Dry air flow | 1.5" x 1.5" x 3" |
| Fan power | 220V @ 400W | Variable Flow |
| Inlet air temperature | 30-250℃ ±1℃ |
| Outlet temperature | 30-120℃ ±1℃ |
| Heating capacity | 3.0KW |
| Heating control | PT-100 Sensor | PID | ±1℃ |
| Air compressor | 250W | MAX 4.2m3/H | 29 - 116 psi |
| Spray system | Pneumatic Atomization |
| Average drying time | 1.0-1.5s |
| Automatic unblocking function | Automatic nozzle clearing with adjustable frequency |
| Control System | Siemens S7-200smartPLC w/ 7 inch touch screen |
| Glass components | 3.3 Borosilicate glass |
| Nozzle/heater/cyclone separator | 316L stainless steel |
| Seals | PTFE |
| Product feed pipe | Silicone Rubber |
| Exhaust pipe | Polyurethane |
| Dimensions | 650×570×900mm | 25.6 x 22.5 x 35.43" |
| Weight | 60KG | 132lbs |
| Manual | *Click me* |
| Air Compressor | Not Included - 2.4 CFM Minimum - Required for operation |
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FAQ
Can this spray dryer handle organic solvents?
No — this unit is designed for aqueous solutions and suspensions only. For organic solvents, an inert loop spray dryer is required to ensure safe, explosion-proof operation
What types of applications is it best suited for?
The spray dryer is ideal for pharmaceuticals, food and beverage, dairy, chemicals, pigments, and academic research, where converting liquid samples into uniform powders is essential
Does it come with an air compressor?
No — an air compressor is required but not included. The unit is compatible with compressors up to 250W | 4.2 m³/h | 29–116 psi.
How long does the drying process take?
Average drying time is only 1–1.5 seconds, allowing for rapid conversion of liquid samples into uniform powders.
Important Shipping Notice!
DISCLAIMER:
All items are carefully packaged to ensure safe delivery. In the rare event that your item arrives damaged, please notify us within 3 days of receipt. We will promptly provide a replacement or issue a refund.
Please note that any damage occurring after delivery is not covered under warranty. We appreciate your understanding and your trust in our products.
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