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USA Lab Spray Dryer 3L

$18,999.00

USA Lab Spray Dryer 3L

  • SKU: USA-SD-3L
  • UPC: 840215219770
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Description

USA Lab Spray Dryer 3L | USA Lab

The USA Lab Spray Dryer is a versatile instrument designed to convert aqueous solutions and suspensions directly into uniform micro-powders. By eliminating the need for filtering, concentrating, or crushing materials before drying, it streamlines laboratory workflows and increases efficiency.

Spray drying is achieved by dissolving, emulsifying, or dispersing the core substance in a carrier solution, then atomizing it into fine droplets. These are rapidly dried in a heated air stream, producing solid particles that are separated and collected with a cyclone system. With a pneumatic atomization spray system, this unit ensures fine particle formation and reliable performance.

Ideal for research and small-scale production, the spray dryer is widely used in pharmaceuticals, food and beverages, dairy, dyes, pigments, and chemical applications where precise particle size and uniformity are critical. The system is built with 316L stainless steel contact components, borosilicate glass, and PTFE seals for durability and chemical resistance, while its Siemens PLC control system and 7-inch touchscreen make operation simple and intuitive.

Fast Drying Smart Control Automatic Nozzle Cleaning Uniform Micro-Powders
Rapid Drying: Average drying time of just 1–1.5 seconds for efficient processing.
Temperature Control: Adjustable inlet (30–250°C) and outlet (30–120°C) temperatures with ±1°C accuracy.
Broad Applicability: Handles emulsions, suspensions, and aqueous solutions with ease.

Why buy from USA Lab

Expert Support
Expert Support
Engineers & technicians on staff.
Quality First
Quality First
Tested and trusted products.
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Fast Fulfillment
Nationwide 1-2 shipping.
Warranty & Parts
Warranty & Parts
US-based service & spares.
 

 

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Why Choose the 3L Spray Dryer Over the Mini?

  • Higher Throughput – The 3L model offers an evaporation capacity of 3000 ml/h compared to the Mini’s 2000 ml/h, making it better suited for larger sample volumes and higher-yield applications.
  • Stronger Heating Power – Equipped with a 5.0 kW heating capacity (vs. 3.0 kW on the Mini), it maintains stable inlet/outlet temperatures even under heavier workloads.
  • Larger Chamber & Build – With dimensions of 800 × 800 × 1600 mm and a 150 kg robust frame, the 3L spray dryer provides more stability and durability for extended operation.
  • Same Smart Control System – Both units use a Siemens PLC with 7-inch touchscreen, giving you consistent ease of use, programming, and monitoring across models.
  • Scalable Performance – Ideal for labs and pilot production runs needing higher capacity, longer runtime, and more robust processing than the compact Mini.

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Technical Specifications

Model USA-SD-MINI
Power consumption 5KW | 16.4A | NEMA 6-20 plug
Voltage 220V 60HZ | Converted from 380V
Evaporation capacity 3000ml/h @ 70% Yield Maximum
Dry air flow 70m3/h(MAX 600m3/h) | 1000Pa
Fan power 220V @ 400W | Variable Flow
Inlet air temperature 30-250℃ ±1℃
Outlet temperature 30-120℃ ±1℃
Heating capacity 5.0KW
Heating control PT-100 Sensor | PID | ±1℃
Air compressor 250W | MAX 4.2m3/H | 29 - 116 psi
Spray system Pneumatic Atomization
Average drying time 1.0-1.5s
Automatic unblocking function Automatic nozzle clearing with adjustable frequency
Control System Siemens S7-200smartPLC w/ 7 inch touch screen
Glass components 3.3 Borosilicate glass
Nozzle/heater/cyclone separator 316L stainless steel
Seals PTFE
Product feed pipe Silicone Rubber
Exhaust pipe Polyurethane
Dimensions 800×800×1600mm | 31.5 x 31.5 x 63"
Weight 150KG | 330lbs
Manual *Click me* 
Air Compressor Not Included

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FAQ

Can this spray dryer handle organic solvents?

No — this unit is designed for aqueous solutions and suspensions only. For organic solvents, an inert loop spray dryer is required to ensure safe, explosion-proof operation

Why choose this one over the Mini?

The 3L model offers an evaporation capacity of 3000 ml/h compared to the Mini’s 2000 ml/h, making it better suited for larger sample volumes and higher-yield applications.

What types of applications is it best suited for?

The spray dryer is ideal for pharmaceuticals, food and beverage, dairy, chemicals, pigments, and academic research, where converting liquid samples into uniform powders is essential.

How long does the drying process take?

Average drying time is only 1–1.5 seconds, allowing for rapid conversion of liquid samples into uniform powders.

Important Shipping Notice!

DISCLAIMER:

All items are carefully packaged to ensure safe delivery. In the rare event that your item arrives damaged, please notify us within 3 days of receipt. We will promptly provide a replacement or issue a refund.

Please note that any damage occurring after delivery is not covered under warranty. We appreciate your understanding and your trust in our products.

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