null
Categories

USA Lab Atlas Series 10lb Closed Loop Extractor




Brand :

$21,000.00 - $52,000.00
Shipping:
Calculated at Checkout
Brand:
USA Lab
Material Capacity:
10-20 lbs
Solvent Tank:
ASME Certified
Solvent Tank Capacity:
200lb (96lb Butane)
CollectionTank Capacity:
100 Liters

The ATLAS series is our way of bringing back quality, reliability, and accurate systems back to the market. The ATLAS series is all about maximizing your efficiency for every run. Equipped with 2 (6" x 48”) spools that fits +10lbs  of material, an IRC with a 5 micron sintered disk, ASME certified solvent tank & Collection Vessel. And to top it off it is completely fitted with Superlok compression fittings and valves. Upgrade to the 10LB ATLAS closed loop system today and see the USA Lab Difference!

Want to customize?

Give us a call and well help design a custom system with you! 

*Contact us for further customization and options!*

 

 Process up to 65lbs of material in an 8 hour day with recovery pump

*Systems may have a lead time of 1-2 weeks* 

FEATURES
• The material columns are 6"x48" with sight glasses to allow for viewing of up to 10lbs of milled material.
• The CRC is 6"x12" and comes with a 5 micron sintered disc and sight glasses for clear viewing of the process. 
• The CRC has a built in bypass to allow easy bypass of the CRC.
•  The collection is a Jacketed 200lb tank with a capacity of 100L
• The 3"x 18" sieve and 10"x10" coil allow for fast and easy recovery of solvent.
• Large rack mounted footprint of 115" x 24" x 66.
• High quality 1/2" Compression fittings.
• Each vessel has a 1/4" MJIC Line for connecting nitrogen lines.
• 150psi Cryogenic Pressure relief valves for safe operation.
     
SPECIFICATIONS
Model 10LB-TRU
Max Material 10LB Trim | 20LB of milled material
Material Column Size 2 x 6" x 48"
CRC Size 6" x 12" 5UM
Sieve Size 3" x 18"
Coil Size 10" x 10" Bucket
Solvent Tank Size 200LB | 96 lb of Butane
Collection Tank Size 200LB | 100 Liters
Foot print 115" x 24" x 66"
Weight 550lbs
     
PACKING LIST
Model Quantity
200LB ASME Solvent Tank 2
6"x 48" Material Column 2
6" x 12" CRC with 5 Micron Disc 1
3" x 18" Sieve 1
10" x 10" Condensing Coil 1
39" x 30" x 59" Aluminum Rack 1

 

 

 

Turnkey Packing List

Model

QTY

ATLAS-10lb System

1

UL Listed 21CFM UVP-21 Corrosion Resistant 2-Stage Vacuum Pump

1

30L 200°C 6KW or 3KW Closed Loop Heater CRH-30L

1

40ºC 50L Closed Loop Recirculating Chiller CLC-50/40

1

Master Vapor Pump 6CFM Recovery Pump (Included in Active System)

1

 

This product is mechanically cooled by a high-performance scroll compressor. The CLC Series differs by offering a faster way to transfer the thermal load. Instead of cooling passively. Our CLCs use heat exchangers to cool the fluid in line. Allowing for less loss and more ease of use.

  

Similarly to the UC Series, our CLC Series are compatible with all of your most demanding equipment. Contact us to today if you have more questions about our newest line of high-performance chillers.

 

*This product is tested before we ship it out. Please allow for a lead time of 1-3 business days.*

front-view-clc5040-copy.jpg

 

side-view-clc5030-diagram.jpg

 

 

 

CLC-50/40 SPECIFICATIONS

Model

CLC-50/40

Usage Temperature Range

-40°C to Room temperature (40°C/70°F) 

Environment Temperature

5°C to 40°C

Environment Humidity

≤70%RH

Power Supply

Single phase 220V-240V/60HZ

Safety Protection

Delay, overcurrent, overheating, phase sequence, phase loss protection

Display

LCD display, key operation

Temperature Control Accuracy

±0.1

Sensor

PT100

Total power

4035W

 

Specification

5HP

 

Quantity

1

Compressor

Power

3675W

 

Cooling capacity

7569W-3640W 

 

Power

100W

 

Lift

4-6M

Circulation Pump

Flow

20-40L/min 

 

Pressure

≤0.4bar 

 

Power

260W

Air-Cooling Condenser

Heating exchange area

21.2

 

Air volume

3400m³/h

Refrigerant

R404A

Plate-Type Heat Exchanger

Heating exchange area 1.46m2

Equipment Material

Cold plate spray, anti-corrosion

Storage Tank Volume

~11L (300X300X120mm)

Outer Circulation Interface

Pagoda joint with Φ16mm outer diameter (facing the left side of the equipment

Overall Dimension (W*D*H)

670×730×1100 mm

Packing Dimension

840×790×1290mm wooden package 0.86m³

Net Weight

124KG / 280lbs

Packing Weight

178KG / 400lbs

 

 

The USA Lab CRH heater is a powerful 200°C heater with a 20L Closed Loop Reservoir. Our CRH heater comes with three individual heating elements, and a strong positive displacement pump for constant flow and high performance. The closed loop reservoir allows for higher thermal transfer performance than open loop heaters, and provides superior heating capabilities. This unit is a true lab heater that is ideal for applications involving vacuum systems, jacketed reactors, columns, solvent tanks, and even analytical instruments. This system is great for larger columns, tanks, and high heat applications.

The USA Lab CRH heater offers unbeatable performance, ease of use and high reliability. These closed loop heaters are the best on the market for demanding applications and precision heating.

 

CRH-30 FEATURES

• Powerful high wattage heating at 200°C.

• Easy to read LCD digital display.

• Individual heating elements. 

• Strong positive displacement pump.

• 12ft of insulated tubing included.

• 1 Year warranty with US based parts and support.

• Closed loop for higher thermal transfer performance.

 

 

 

SPECIFICATIONS

Model

CRH-30 3KW

CRH-30 6KW

Oil Tank Capacity

20L

Oil Tank Dimensions

390 x 280 x 180mm

Temperature Range

RT to 200°C

Power Requirements

220-240V 50-60hz 15A Single Phase 6-20P Plug

220-240V 50-60hz 28A Single Phase 6-30P Plug

Control Type

LCD Digital Display

 Heating BTUs / Wattage

10236 BTU / 3000W

20472 BTU / 6000W

Total Power

3250W / 15A

6250W / 28A

Circulating Pump Wattage

250W

Temperature Accuracy

+/- 1°C

Pump Flow

15L/Min

Lift

20m

Inlet / Outlet Size

1/2" MNPT

External Dimensions

25.6" x 18.1" x 36.8"

Weight

116lbs

Warranty

1 Year 

 

 

 

PACKING LIST

Model

Quantity

USA Lab CRH-30 Heater

1

1/2" FNPT Insulating Tubing - 6ft

2

 Manual

1

 crh-50-front-diagram.jpg

crh-50-back-diagram.jpg

 

Our new line of corrosion resistant UVP-21 21 cfm vacuum pumps provide superior quality that can compliment multiple applications. These pumps are designed for reliable, long term use at 0.3 microns and a powerful pumping speed of 21 cfm. Each pump comes standard with an exhaust oil mist filter and all parts needed to connect to any system for immediate use. Our UVP-21 pump is great for any laboratory application, including short path distillation, vacuum ovens, and many more. Upgrade today and get one of the most superior vacuum pumps on the market at an affordable price.
 
• Allows users to control the gas ballast for multiple vacuum levels.
• Corrosion-resistant vanes for premium reliability.
• Low noise level and noise-dampening rubber feet.
• Internal check-valve, preventing accidental back-flow.
• Easy to change oil mist filter.
• Large oil reservoir.
 
 
 
SPECIFICATIONS
Model UVP-5 UVP-11 UVP-21
Pumping Speed(60Hz) 5.5 cfm 11 cfm 21 cfm
Ultimate total pressure gas
 ballast close
4x10-2 Pa
 (3.0x10-4 torr) 0.3 Micron
Ultimate total pressure gas
 ballast open
8x10-1 Pa
 (6x10-3 torr) 6 Micron
Power supply 1 Phase (110V, 60Hz)
Power rating(kW) 0.4 0.75 1.1
Inlet/Exhaust Flange KF 25
Oil capacity(L) 0.6~1.0 0.9~1.5 1.3~2.0
Ambient temperature(℃) 10~40℃
Noise level(dB) ≤56 ≤60 ≤60
Weight(kg) 21 30 43
External Dimensions 440x144x217MM
 17.3x5.6x8.5"
530x188x272MM
 20.8x7.4x10.7"
567x188x272MM
 22.3x7.4x10.7"
Certification UL
Warranty 2 Year
       
PACKING LIST
Model UVP-5 UVP-11 UVP-21
Main Vacuum Pump 1 1 1
KF25 x 3/8" Barb 1 1 1
KF25 Clamp 2 2 2
KF25 O-ring 2 2 2
Oil Mist Trap 1 1 1
Quart of Oil 1 1 1
Manual 1 1 1
 
 

Many factors go into the rate of recovery on an extraction system. Not only is the pump size important, but also the evaporation rate of the solvents.If the solvents aren’t able to evaporate fast enough there will be nothing for the pump to transfer.

Larger pumps have the capacity to transfer solvents faster, but only if the solvents are in an evaporated state. Because these pumps are so large they have a tendency to outpace the evaporation rate of most extraction systems.

This lowers the inlet pressure (and the collection vessel pressures) which aids in speeding up the evaporation rate. Propane weighs less per gallon than butane (4.2 vs 4.9),

however the vapor pressure is higher which generally results in a higher inlet pressure, and therefor a faster recovery per pound of gas used.

These pumps are sized large enough to recover on the largest extraction systems with the highest evaporation rates, or can be used on multiple extraction systems at one time. For example this pump was used to recover 5lbs of butane on a 6” vessel with 70° of temperature.

The process took ~12 minutes. However increasing the process to 3x 6” vessels with 5lbs of butane each(15lbs total), the process also took ~12 minutes. This is because the pump exceeds the evaporation rate of a single 6” column at 70° by more than 3x.

Because the pump exceeds the evaporation rate a vacuum is pulled against the collection vessel, which in turn speeds up the evaporation rate.

However once vacuum equilibrium is achieved, increasing the pump size will not speed up the process, but will allow for larger (or multiple) processes to be preformed in the same time frame.

The next tab shows a table of recovery capacity with regards to inlet pressures. Higher inlet pressures result in substantially faster recovery times.

Higher inlet pressures can be achieved by evaporating solvents faster by higher temperatures in collection vessels, or more surface area in collection vessels (larger diameter vessels, falling film, etc).

*Instruction Manual* 

 

Description

24CFM
Single Stage
7.5HP
220V – 3 Phase (Single Phase Inverters Available)
Inlet: 1.5” Triclamp
Outlet: 1.5” Triclamp
Weight: 750lbs
Max bearing pressure: 250psi
Max discharge pressure: 150psi
Max delta pressure: 10x

Inlet Pressure

LBS per Minute Butane

LBS per Minute Propane

-13 psi (Vacuum)

.48

0.35

-10 psi (Vacuum)

.96

0.7

-7 psi (Vacuum)

1.92

1.4

-4 psi (Vacuum)

2.88

2.09

0 psi

3.84

2.79

15 psi

7.69

5.59

29 psi

11.53

8.38

 

 

 For Technical Support, Questions, or Other Issues Please Email or Call Us!

usa-lab-logo-with-phone-number.jpg

Brand:
USA Lab
Material Capacity:
10-20 lbs
Solvent Tank:
ASME Certified
Solvent Tank Capacity:
200lb (96lb Butane)
CollectionTank Capacity:
100 Liters

Customers Also Viewed