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Description
USA Lab Organic Spray Dryer
The USA Lab Organic Spray Dryer is a closed-loop spray drying system specifically designed for safely drying products containing flammable, volatile, toxic, or oxygen-sensitive organic solvents. Unlike conventional spray dryers that use air as the drying medium, this system utilizes an inert nitrogen atmosphere to create a safe, oxygen-free processing environment while allowing valuable solvents to be recovered and reused.
Engineered for laboratory research, product development, and pilot-scale production, the USA Lab Organic Spray Dryer is ideal for drying suspensions and solutions containing solvents such as ethanol, methanol, acetone, hexane, isopropyl alcohol, and other volatile organic compounds. The closed-loop design minimizes emissions, protects oxidation-sensitive materials, and improves process safety when handling combustible solvents.
With nitrogen recirculation, integrated solvent recovery, cyclone separation, and high-efficiency filtration, the USA Lab Organic Spray Dryer delivers a reliable solution for solvent-based spray drying applications where safety, product quality, and solvent reuse are essential.
For use with organic solvents, low flash-point materials, and oxygen-sensitive applications. Always follow proper ventilation, inert gas, solvent recovery, and facility safety requirements.
Closed-Loop Spray Dryer Nitrogen Circulation Organic Solvent Recovery Lab to Pilot Scale
Drying Medium: Closed-loop inert nitrogen circulation.
Solvent Support: Ethanol, methanol, acetone, hexane, IPA, and more.
Recovery: Integrated condensation system for organic solvent collection.
Why buy from USA Lab
Expert Support
Engineers & technicians on staff.
Engineers & technicians on staff.
Quality First
Tested and trusted products.
Tested and trusted products.
Fast Fulfillment
Nationwide 1-2 day shipping.
Nationwide 1-2 day shipping.
Warranty & Parts
US-based service & spares.
US-based service & spares.
Resources & Downloads
Why this USA Lab Organic Spray Dryer?
- Closed-loop safety — nitrogen circulation helps reduce oxygen exposure when processing flammable or low flash-point solvents.
- Solvent recovery — integrated condensation and gas-liquid separation allow organic solvents to be collected for reuse.
- Product protection — oxygen-free drying helps protect oxidation-sensitive materials and improve finished product quality.
- Efficient powder collection — cyclone separator and bag filter help separate dried solids from the circulating gas stream.
- Research ready — designed for laboratory testing, product development, and pilot-scale solvent drying applications.
Talk to an expert
Get sizing help, solvent compatibility guidance, and integration tips for your drying process.
Technical Specifications
| Model | USA Lab Organic Spray Dryer |
|---|---|
| Maximum water evaporation | 2000ml/h |
| Intake air temperature | 30~250℃ (±0.5℃) |
| Outlet air temperature | 30~100℃ (±0.5℃) |
| Electric heater | 3.0 KW/AC220V; Material: 2520 special stainless steel |
| Inlet/outlet air temperature monitoring | Taiwan PT-100 platinum resistor, intelligent PID control |
| Drying time | 0.8s~1.5s |
| Feed rate | 50~2000ml/h |
| Automatic plugging device | Automatic needle frequency adjustable, 0~60 seconds/time (manual needle function also available) |
| Control system | Germany Siemens PLC automation control system; Imported 7 inch color touch screen |
| Oxygen measuring system detection range | 0-100% |
| Software version | IN-OS 1.0 (independent IP), visual touch operation; displays inlet/outlet air temperature, frequency conversion and needle frequency; data recording and export, curve analysis, alarm and overload protection |
| Oxygen detector module | Ensures oxygen concentration below 3% before starting feeding (value can be set) |
| Pressure measuring system range | 0-100Kpa |
| Explosion-proof module | Automatic pressure relief above 3Kpa (value can be set) |
| Drying tower size | 8.03" × 25.20" (H) |
| Filter recovery size | 5.24" × 21.65" (H |
| Condensing unit size | 6.26" × 32.68" (H) ×2 |
| Power source | 220V; 60Hz |
| Overall size (L × W × H): | 39.37" × 39.37" × 47.24" |
| Gross weight | 150KG | 330 lbs |
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Custom Solutions
Tailored tanks, skids, and integration help.
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We’ll help spec the right system for your solvent drying process.
FAQ
What is the USA Lab Organic Spray Dryer used for?
The USA Lab Organic Spray Dryer is used for closed-loop spray drying of materials containing organic solvents, flammable solvents, toxic materials, or oxygen-sensitive compounds.
Why does the USA Lab Organic Spray Dryer use nitrogen?
The USA Lab Organic Spray Dryer uses nitrogen as an inert drying medium to create an oxygen-free environment, helping reduce oxidation risk and improve safety when processing volatile or low flash-point solvents.
Can the USA Lab Organic Spray Dryer recover solvents?
Yes. The USA Lab Organic Spray Dryer includes a condensation and gas-liquid separation system designed to recover organic solvents from the circulating gas stream for collection and reuse.
What solvents can the USA Lab Organic Spray Dryer process?
The USA Lab Organic Spray Dryer is suitable for many organic solvent applications, including ethanol, methanol, acetone, hexane, isopropyl alcohol, and other volatile organic compounds, depending on process requirements.
Important Shipping Notice!
DISCLAIMER:
All items are carefully packaged to ensure safe delivery. In the rare event that your item arrives damaged, please notify us within 3 days of receipt. We will promptly provide a replacement or issue a refund.
Please note that any damage occurring after delivery is not covered under warranty. We appreciate your understanding and your trust in our products.
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