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USA Lab 100L Single Jacketed Glass Reactor Turnkey System (Optional ETL, Explosion Proof & Pneumatic Mixers)

$35,939.00

USA Lab 100L Single Jacketed Glass Reactor Turnkey System (Optional ETL, Explosion Proof & Pneumatic Mixers)

  • SKU: JR100-VBTK-ETL

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Description

USA Lab 100L Single Jacketed Glass Reactor Turnkey System (JR-100) with Heater Chiller, Chiller and Vacuum Pump

The USA Lab 100L Single Jacketed Glass Reactor Turnkey System (JR-100) is a complete 100 liter jacketed glass reactor package that ships with the temperature control and vacuum equipment required to run it. The system includes the JR-100 reactor, a UHC-50/40 heater chiller, a UC-50/30 recirculating chiller, and a Vacuubrand MD 4C NT chemistry diaphragm pump.

Jacket temperature is managed by the included 6 kW heater chiller across a working range of -40°C to 200°C, giving operators a single fluid loop for both heating and cooling. The separate UC-50/30 chiller supplies condenser cooling so distillation, reflux, and crystallization steps can run without a second temperature source.

The JR-100 uses a 100L GG-17 borosilicate vessel with a 25L jacket, PTFE seals throughout, digital step-less stirring from 0 to 450 RPM, and a 35mm bottom drain valve. The unit is mounted on a stainless steel frame with casters and is backed by a 1 year warranty with US-based parts and support.

100L / 26.41 Gal Vessel -40°C to 200°C System Range 0–450 RPM Digital Stirring GG-17 Borosilicate 6.5mm 4-Piece Turnkey Package
ETL Optional ETL listing to UL and CSA standards, reactor only. View the live Intertek certification records:

Important operating notices

  • Not compatible with 208V power input. Acceptable range is 219V to 253V, excluding the vacuum pump and reactor.
  • Not intended for 24-hour operation. Maximum continuous operating time is 16 hours.
  • ETL certification applies to the reactor only. The heater chiller, chiller, and vacuum pump are not covered by the reactor's ETL listing.
  • Glassware damage claims must be reported within 3 days of delivery. Glassware broken after delivery voids all warranties.

What’s in the system

  • 1x USA Lab JR-100 100L Single Jacketed Glass Reactor 100L GG-17 borosilicate vessel, 25L jacket, 0–450 RPM digital stirring, 6-port lid, 35mm bottom drain, stainless frame with casters
  • 1x USA Lab UHC-50/40 Heater Chiller, -40°C to 200°C Closed loop, 6 kW heating and 2 kW refrigeration, 12L reservoir, 35 L/min circulation, 3/4" connections. Drives the reactor jacket
  • 1x USA Lab UC-50/30 50L Chiller 50L reservoir, 12,000 to 25,500 BTU, R404 refrigerant, 30 L/min circulation, 5/8" connections. Feeds the condenser
  • 1x Vacuubrand MD 4C NT 2.2 CFM Chemistry Diaphragm Pump Three-stage, oil-free, fluoroplastic wetted parts with PTFE sandwich diaphragms and gas ballast

Glassware, clamps, tubing, valves, vacuum gauge, temperature probe, and manuals ship with the individual units. Full packing lists are in the specification tables below.

Complete Turnkey Package: Reactor, heater chiller, condenser chiller, and vacuum pump ship together, so the system is specified as one matched package instead of four separate purchases.
Full Range Temperature Control: The included UHC-50/40 heater chiller runs the jacket from -40°C to 200°C on a single closed loop, covering cold crash, reaction, and reflux steps.
Chemically Resistant Build: GG-17 borosilicate glassware at 6.5mm ±0.5mm wall thickness with PTFE seals throughout for broad solvent compatibility.

Why buy from USA Lab

Expert support from USA Lab engineers and technicians
Expert Support
Engineers & technicians on staff.
Quality First
Quality First
Tested and trusted products.
Fast Fulfillment
Fast Fulfillment
Nationwide 1-2 day shipping.
Warranty and replacement parts
Warranty & Parts
US-based service & spares.

Why choose the USA Lab JR-100 turnkey reactor system?

  • One matched system: reactor, heater chiller, condenser chiller, and vacuum pump are sized to work together out of the crate.
  • -40°C to 200°C jacket control: a single closed loop heater chiller covers cooling and heating without swapping fluid sources.
  • 100L working vessel: 26.41 gallons of batch capacity with a 25L jacket and 35mm bottom drain for clean discharge.
  • Digital step-less stirring: 0–450 RPM with a 200W motor and a temperature probe fed to the control box.
  • ETL option on the reactor: the JR-100 reactor is available listed to ETL to UL and CSA standards for facilities that require it.
  • Backed in the US: 1 year warranty with US-based parts and technical support.

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Get sizing help, SOP guidance, and integration tips for your line.

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USA Lab JR-100 jacketed glass reactor turnkey system flow diagram showing heater chiller supply and return to the reactor jacket, recirculating chiller to the condenser, and the vacuum pump take-off line

Click the diagram to open it full size.

Technical Specifications

JR-100 Reactor Features

Feature Detail
Certification ETL to UL and CSA Standards (optional), reactor only
Glassware High grade GG-17 borosilicate glass, durable and chemically resistant
Glass Temperature Range -80°C to 210°C (system range is limited by the included heater chiller)
Seals PTFE throughout for durability, longevity, and solvent resistance
Stirring Rugged high RPM stirring motor with digital step-less speed control
Condenser Large condensing area for faster condensing rates
Frame Durable stainless steel support frame with casters
Warranty 1 year warranty with US-based parts and support

JR-100 Reactor Specifications

Model JR-100
Vessel Capacity 100L / 26.41 Gal
Material Flask Capacity 5L / 1.32 Gal
Receiving Flask Capacity 10L / 2.6 Gal
Fluid Jacket Capacity 25L / 6.60 Gal
Glass Material GG-17 Borosilicate Glass | Thickness: 6.5mm ±0.5mm
Rotary Speed 0–450 RPM
Glass Temperature Range -80°C to 210°C / -112°F to 410°F
Power Requirements Non-ETL: 110-120V 60Hz 15A 1P | ETL: 230V 60Hz 15A 1P
Stirrer Wattage 200W (ETL 200W)
Lowest Vacuum Level 0.0033 MPa | 25 Torr | 25,000 Micron | Max positive pressure: 3 psi
Speed Regulation Digital step-less
Condenser and Feed Valve Barbs 10mm / 3/8"
Bottom Drain Port 35mm / 1 3/8"
Receiving Flask Barb 16mm / 5/8"
Jacket Pressure Maximum 29 psi, nominal 25 psi
Fluid Connection 16mm / 5/8" barb or 3/4" MNPT
Certification ETL to UL and CSA Standards (optional)
External Dimensions L x W x H 48" x 34" x 102"
Weight 275 lbs

JR-100 Reactor Lid Port Specifications

Port JR-100L Size
Left Port 50mm Ball Joint
Right Port 50mm Ball Joint
Rear Port 34mm Joint
Stirring Port 60mm Flange Port
Front Port 1 80mm with PTFE Lid
Front Port 2 50mm Flange Port
USA Lab JR-100L jacketed glass reactor lid diagram, plan view showing the 60mm stirring port at centre, 50mm ball joint left and right ports, 34mm rear joint, 80mm front port with PTFE lid, and 50mm flange front port

Click the diagram to open it full size.

Optional Explosion Proof and Pneumatic Motor Specifications (JR-100L)

Motor Option JR-100L Specification
Explosion Proof: Wattage / HP 370W | 1/2 HP
Explosion Proof: Current (A) 1.94A
Explosion Proof: RPM 0–1400 RPM
Explosion Proof: Power 240V 60Hz
Pneumatic: Wattage / HP 560W | 3/4 HP
Pneumatic: RPM 0–650 RPM
Pneumatic: Air Consumption 504 L/min

JR-100 Reactor Packing List

Item Qty
Vessel with Rack (pre-assembled) 1
Main Condenser 1
Material Flask 1
Receiving Flask 1
Reflux Flask 1
C Clamp Valve 1
Feed Ports 6 Sets
Stopper 1
Clamp for Material Flask 1
Strap for Condenser 1 Set
Sealing Screw / Flange 3 Sets
Fluid Line Sealing Clamp / Flange 2 Sets
Control Box 1
Vacuum Gauge 1
Support Rings 2
Stirring Motor with Paddle 1
Temperature Probe 1
Liquid 5/8" Connections 2
Metal Clamp 2
Insulation Wrap 1
DuPont Molykote High Vacuum Grease 1
Vacuum Hose 10 ft

UHC-50/40 Heater Chiller Specifications

Model UHC-50/40
Reservoir Capacity 12L / 3.17 Gal
Temperature Range Room to -40°C to 200°C
Power Requirements 220-240V 60Hz 40A 6000W 1P, hard wired
Heating Wattage 6 kW
Refrigerating Wattage 2 kW
Circulating Pump Wattage 280W
Temperature Accuracy +/- 2°C
Pump Flow 35 L/min
Pump Pressure 4 kPa
Connection Size 3/4"
External Dimensions L x W x H 28" x 26" x 44"
Weight 264 lbs
Key Features Enclosed closed loop system, UL listed compressor, accessible control panel, 1 year warranty
Packing List 1x UHC heater chiller, 2x 3/4" insulated tubing (6 ft), 1x 3/4" valve, 1x 3/4" NPT hex, 1x PTFE sealing tape, 1x manual

UC-50/30 Chiller Specifications

Model UC-50/30
Reservoir Capacity 50L / 13.20 Gal
Temperature Range Room to -30°C
Power Requirements 220-240V 60Hz 20A 1800W 1P
Controller Type Digital
Refrigerating BTU 12,000 to 25,500 BTU
Circulating Pump Wattage 100W
Temperature Accuracy +/- 0.5°C
Pump Flow 30 L/min
Pump Pressure 2.2 bar
Connection Size 5/8"
Refrigerant R404
External Dimensions L x W x H 31" x 26" x 46"
Weight 174 lbs
Key Features High BTU capacity, UL listed compressor, R404 refrigerant, 12 ft of tubing included, 1 year warranty
Packing List 1x UC chiller, 2x 5/8" insulated tubing (6 ft), 1x 5/8" valve, 1x PTFE sealing tape, 1x manual

Vacuubrand MD 4C NT Chemistry Diaphragm Pump Specifications

Technical Data MD 4C NT
Number of Heads / Stages 4 / 3
Max Pumping Speed at 50/60 Hz 3.4 / 3.8 m³/h (2.0 / 2.2 CFM)
Ultimate Vacuum (abs.) 1.5 mbar / 1.1 torr
Ultimate Vacuum with Gas Ballast (abs.) 3 mbar / 2.2 torr
Ambient Temperature Range (operation) 10°C to 40°C
Ambient Temperature Range (storage) -10°C to 60°C
Max Back Pressure (abs.) 1.1 bar
Inlet Connection Hose nozzle DN 8-10 mm
Outlet Connection Hose nozzle DN 8-10 mm
Rated Motor Power 0.25 kW
Rated Motor Speed at 50/60 Hz 1500 / 1800 min-1
Degree of Protection IP 40
Dimensions (L x W x H) 325 x 243 x 198 mm
Weight 14.3 kg
Noise Level at 50 Hz, typical 45 dBA
NRTL Certification Canada and the USA
ATEX Conformity (230V only) II 3/- G IIC T3 X, internal atmosphere only
Items Supplied Pump completely mounted and ready for use, with manual
Accessories Rubber vacuum tubing DN 8 mm (20686001)

Technical data are subject to change without notice.

Popular Industries & Use Cases

A 100L jacketed glass reactor is used for crystallization, reaction chemistry, reflux and distillation, solvent recovery, winterization and dewaxing, decarboxylation, and controlled temperature mixing at pilot and small production scale.

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Frequently Asked Questions

What is included in the USA Lab 100L Single Jacketed Glass Reactor Turnkey System?

The USA Lab 100L Single Jacketed Glass Reactor Turnkey System includes four units: one USA Lab JR-100 100L single jacketed glass reactor, one USA Lab UHC-50/40 heater chiller rated -40°C to 200°C, one USA Lab UC-50/30 50L chiller, and one Vacuubrand MD 4C NT 2.2 CFM chemistry diaphragm pump. Tubing, valves, clamps, glassware, a vacuum gauge, a temperature probe, and manuals are included with the individual units.

What temperature range can the JR-100 turnkey system run?

The JR-100 turnkey system runs a jacket temperature range of -40°C to 200°C, which is set by the included UHC-50/40 heater chiller. The GG-17 borosilicate glassware itself is rated from -80°C to 210°C, so the glass is not the limiting factor. The UC-50/30 chiller supplies condenser cooling down to -30°C.

What are the power requirements for the 100L reactor turnkey system?

Each unit has its own supply. The JR-100 reactor requires 110-120V 60Hz 15A single phase in the non-ETL configuration, or 230V 60Hz 15A single phase in the ETL configuration. The UHC-50/40 heater chiller requires 220-240V 60Hz 40A 6000W single phase and is hard wired. The UC-50/30 chiller requires 220-240V 60Hz 20A 1800W single phase. The system is not compatible with 208V power input, and the acceptable range is 219V to 253V excluding the vacuum pump and reactor.

How deep a vacuum can the JR-100 reactor pull?

The JR-100 reactor is rated to a lowest vacuum level of 0.0033 MPa, which equals 25 torr or 25,000 microns, with a maximum positive pressure of 3 psi. The included Vacuubrand MD 4C NT pump reaches an ultimate vacuum of 1.1 torr, so the reactor rating is the limiting figure for the system.

What stirring speed and motor does the JR-100 use?

The JR-100 uses a 200W stirring motor with digital step-less speed regulation from 0 to 450 RPM. Optional explosion proof and pneumatic motors are available for the JR-100L: the explosion proof motor is 370W (1/2 HP) at 1.94A, 0 to 1400 RPM on 240V 60Hz, and the pneumatic motor is 560W (3/4 HP) at 0 to 650 RPM with 504 L/min air consumption.

Is the USA Lab JR-100 reactor ETL certified?

ETL to UL and CSA standards is available as an option on the JR-100 reactor. The certification applies to the reactor only and does not extend to the heater chiller, chiller, or vacuum pump included in the turnkey system. Intertek CSA and UL certification records are linked at the top of this page.

Can the JR-100 turnkey system run 24 hours a day?

No. The JR-100 turnkey system is not intended for 24-hour operation. The maximum continuous operating time is 16 hours.

What size are the ports on the JR-100 reactor lid?

The JR-100L lid has a 60mm flange stirring port, 50mm ball joints on the left and right ports, a 34mm rear joint, an 80mm front port with a PTFE lid, and a 50mm flange front port. The bottom drain port is 35mm (1 3/8"), condenser and feed valve barbs are 10mm (3/8"), and the receiving flask barb is 16mm (5/8").

What are the dimensions and weight of the JR-100 reactor?

The JR-100 reactor measures 48" x 34" x 102" (L x W x H) and weighs 275 lbs. The UHC-50/40 heater chiller measures 28" x 26" x 44" and weighs 264 lbs, and the UC-50/30 chiller measures 31" x 26" x 46" and weighs 174 lbs. Plan ceiling height and doorway clearance around the 102" reactor height.

What is the jacket capacity and maximum jacket pressure?

The JR-100 has a 25L (6.60 gallon) fluid jacket with a nominal jacket pressure of 25 psi and a maximum of 29 psi. Fluid connections are 16mm (5/8") barb or 3/4" MNPT.

What is a 100L jacketed glass reactor used for?

A 100L jacketed glass reactor is used for temperature-controlled chemistry at pilot and small production scale, including crystallization, reaction synthesis, reflux and distillation, solvent recovery, winterization and dewaxing, decarboxylation, and controlled mixing. The jacketed design circulates heat transfer fluid around the vessel so the batch can be held at a precise setpoint through the entire process.

What warranty and support come with the system?

The system carries a 1 year warranty with US-based parts and technical support. USA Lab keeps spares and service in the United States, and engineers and technicians are available by phone at 734-855-4890 or through the contact form on this page.

Important Shipping Notice!

DISCLAIMER:

All items are carefully packaged to ensure safe delivery. In the rare event that your item arrives damaged, please notify us within 3 days of receipt. We will promptly provide a replacement or issue a refund.

Glassware broken after delivery voids all warranties. Please note that any damage occurring after delivery is not covered under warranty.

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